Aztech-systems TX 2 Manual do Utilizador descarregar pdf

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Version 1-2000

November 2000

OPERATION AND MAINTENANCE MANUAL

FOR TX 2, 4, 8, 16, 32

LOW PROFILE HYDRAULIC TORQUE WRENCHES

Series TX-2, TX-4, TX-8, TX-16 and TX-32 Low Profile Hydraulic Torque Wrenches are designed for

installing and removing large bolts having minimal wrench clearance at offshore platforms, power

plants, steel erection sites and other locations requiring precise high torque during bolt makeup and

maximum torque for bolt breakdown.

Aztec Bolting Services is not responsible for customer modification of tools for applications on which

Aztec Bolting Services was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS

MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY

PLACING TOOL IN SERVICE

• Always operate, inspect and maintain this tool in

accordance with American National Standards Safety

Code for Hydraulic Rams and Jacks (ANSI B30.1)

• This tool will function using an air or electric powered

hydraulic pump. Adhere to the pump safety

requirements and follow instructions when connecting

the pump to the tool.

• Use only equipment rated for the same pressure and

torque.

• Use only a hydraulic pump capable of generating

10,000 psig (681 bar) maximum pressure with this tool.

• Use only twin line hydraulic hose rated for 10,000 psig

(681 bar) pressure with this tool.

• Do not interchange the male and female swivel inlets

on the tool or the connections on one end of the hose.

Reversing the inlets will reverse the power stroke cycle

and may damage the tool.

• Do not use damaged, frayed or deteriorated hoses and

fittings. Make certain there are no cracks, splits or

leaks in the hoses.

• Use the quick connect system to attach the hoses to the

tool and pump. Make certain the spring-loaded retaining

rings are fully engaged and the safety rings are tightly

threaded against the spring-loaded retaining rings to

prevent the connectors from disengaging under pressure.

• When connecting hoses that have not been preloaded

with hydraulic oil, make certain the pump reservoir is

not drained of oil during start-up.

• Do not remove any labels. Replace any damaged labels.

USING THE TOOL

• Do not handle pressurized hoses. Escaping oil under

pressure can penetrate the skin, causing serious injury. If

oil is injected under the skin, see a doctor immediately.

• Never pressurize uncoupled couplers. Only use

hydraulic equipment in a coupled system.

• Always wear eye protection when operating or

performing maintenance on this tool..

• Always wear head and hand protection and protective

clothing when operating this tool.

The use of other than genuine replacement parts may result in safety hazards, decreased tool performance, and

increased maintenance, and may invalidate all warranties.

Repairs should be made only by authorized personnel. Refer all communications to Aztec Bolting Services

Printed in U.S.A.

NOTICE

WARNING

For Technical Support and Information Contact:

Aztec Bolting Services, Inc.

520 Dallas Street

League City, TX 77573

Toll Free: (800) 233-TORK

Fax: (281) 332-1780

E-mail: techsupport@bolting.com

1 2 3 4 5 6 ... 13 14

Resumo do Conteúdo

Página 1 - FOR TX 2, 4, 8, 16, 32

- 1 - Version 1-2000 November 2000 OPERATION AND MAINTENANCE MANUAL FOR TX 2, 4, 8, 16, 32 LOW PROFILE HYDRAULIC TORQUE WRE

Página 2 - CONNECTING THE TOOL

- 10 - Maintenance Section Always turn off the power supply, bleed off hydraulic fluid from the hose connections on the cylinder assembly and discon

Página 3 - Marine Grade Moly Lube

- 11 - unscrew and remove the piston head from the shaft with the Piston O-ring (17). 7. Pull the Piston shaft out of the Housing. 8. If the Sliders

Página 4 - Bar/N.M

- 12 - 7. Wipe a thin film of Marine Grade Moly Lube onto the inner race of the large opening in the Drive Plate. 8. Position the Ratchet (6) in the

Página 5

- 13 - the outer edge of both Sliders or deep enough to prevent the shaft ends from dragging on the Housing walls. 6. Install the Piston O-ring (17)

Página 6

- 14 - Troubleshooting Guide Trouble Probable Cause Solution Couplers are not securely attached to the tool or pump Check the Coupler connection

Página 7

- 2 - FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY USING THE TOOL • Keep hands, loose clothing and long hair away from the react

Página 8

- 3 - PLACING THE TOOL IN SERVICE ADJUSTMENTS SETTING THE TORQUE After determining the desired torque, use the torque con-version chart on the Shroud

Página 9

- 4 - TX Series Torque Conversion Chart Bar/N.M. TX-2 TX-4 TX-8 TX-16 TX-32 Hex 3/4" to 1-13/16" 1-7/8" to 2-3/8" All Hex S

Página 10 - Maintenance Section

- 5 - TX Series Torque Conversion Chart P.S.I./FT./lbs TX-2 TX-4 TX-8 TX-16 TX-32 Hex 3/4" to 1-13/16" 1-7/8" to 2-3/8" A

Página 11 - General Instructions

- 6 - TX-16, TX-32 SERIES LINK TX-2, TX-4, TX-8 SERIES LINK

Página 12

- 7 - Part Numbers for Ordering (LINKS) Part TX2 TX4 TX8 TX16 TX32 1 SIDE PLATE - L TX-2-L01 TX-4-L01 TX-8-L01 TX-16-L01 TX-32-L01

Página 13

- 8 - TX-2, TX-4, TX-8 SERIES CYLINDER TX-16, TX-32 SERIES CYLINDER

Página 14

- 9 - Part Numbers for Ordering (CYLINDERS) Part TX2 TX4 TX8 TX16 TX32 1 HOUSING TX-2-C01 TX-4-C01 TX-8-C01 TX-16-C01 TX-32-C01 PISTO

Modelos relacionados TX 8 | TX 16 | TX 32 |

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Aztech-systems TX 2 Manual do Utilizador

Consulte online ou descarregue Manual do Utilizador para Ferramentas Aztech-systems TX 2. Aztech Systems TX 2 User Manual Manual do Utilizador

Resumo do Conteúdo

Modelos relacionados TX 8 | TX 16 | TX 32 |

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